Last Modified: 11-29-2007 1.6 A
Service Category: Brake Section: Brake System
Model Year: 2008 Model: Sequoia Doc ID: RM000001JN9004X
Title: BRAKE SYSTEM (OTHER): BRAKE BOOSTER: INSTALLATION (2008 Sequoia)

INSTALLATION

1. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY

2. INSTALL BRAKE BOOSTER ASSEMBLY

(a) Install the clevis.

(b) Install a new brake booster gasket to the brake booster.

(c) Install the brake booster with the 4 nuts.

Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)

3. INSTALL PUSH ROD PIN BRAKE SYSTEM (OTHER): BRAKE PEDAL: INSTALLATION (2008 Sequoia)+

4. INSTALL NO. 1 INSTRUMENT PANEL SAFETY PAD INSERT INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION (2008 Sequoia)+

5. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION (2008 Sequoia)+

6. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY DOOR / HATCH: HOOD LOCK CONTROL CABLE ASSEMBLY: INSTALLATION (2008 Sequoia)+

7. INSTALL INSTRUMENT SIDE PANEL LH INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION (2008 Sequoia)+

8. INSTALL COWL SIDE TRIM BOARD LH INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION (2008 Sequoia)+

9. INSTALL FRONT DOOR SCUFF PLATE LH INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION (2008 Sequoia)+

10. CONNECT BRAKE BOOSTER CONNECTOR

(a) Connect the 2 brake booster connectors to the brake booster.

11. CONNECT VACUUM HOSE ASSEMBLY

(a) Connect the vacuum hose onto the check valve.

NOTICE:

Do not use lubricant when installing a vacuum hose on the brake booster and check valve sides.

12. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

BRAKE SYSTEM (OTHER): BRAKE MASTER CYLINDER: INSTALLATION (2008 Sequoia)

13. CHECK BRAKE PEDAL HEIGHT BRAKE SYSTEM (OTHER): BRAKE PEDAL: ADJUSTMENT (2008 Sequoia)+

14. CHECK BRAKE BOOSTER BRAKE SYSTEM (OTHER): BRAKE BOOSTER: ON-VEHICLE INSPECTION (2008 Sequoia)+

15. FILL RESERVOIR WITH BRAKE FLUID BRAKE SYSTEM (OTHER): BRAKE FLUID: REPLACEMENT (2008 Sequoia)+

16. BLEED AIR FROM BRAKE MASTER CYLINDER BRAKE SYSTEM (OTHER): BRAKE FLUID: REPLACEMENT (2008 Sequoia)+

17. BLEED AIR FROM BRAKE LINE BRAKE SYSTEM (OTHER): BRAKE FLUID: REPLACEMENT (2008 Sequoia)+

18. BLEED AIR FROM VSC ACTUATOR ASSEMBLY BRAKE SYSTEM (OTHER): BRAKE FLUID: REPLACEMENT (2008 Sequoia)+

19. CHECK BRAKE FLUID LEVEL IN RESERVOIR BRAKE SYSTEM (OTHER): BRAKE FLUID: ON-VEHICLE INSPECTION (2008 Sequoia)+

20. INSPECT FOR BRAKE FLUID LEAK